Miller Spoolmate 100 Series Spoolgun

It’s easy to set up, offers a wide window of operation, and delivers amps of power for semi-industrial applications. Its cost and operating economics make it a smart choice. Its ease of use makes it a very effective machine for the hobbyist. Aluminum welding set up is easy with the direct hook up of the Spoolmate With Miller’s exclusive Gun-On-Demand, simply pull the trigger for either gun and you’re ready to weld. Auto-Set – the exclusive Auto-Set feature makes set up quick and easy Infinite voltage adjustment – when used in manual mode provides broader operating range with finer control than a tap machine.

Miller matic 250X Owner’s Manual

Miller’s Multi-Voltage Plug allows you to connect to common or V power. See Spool Gun Hook-up Chart: Get the information you need to hook up. See Spoolmate Hookup Recommendation chart above for. I want to get a spool gun to hook up my Miller Bobcat NT. I found a lightly used one that I’m interesed in.

Another technique that I like better is to use kind of a step and pause technique where you hitch ahead quickly about a quarter inch and then pause

March 24, Back when I had my shop I did some frames for highway signs that were made from. Aluminum takes more oomph than steel does due to its better heat transfer. I believe the gun on my Miller MP E is 12′, or 15′. Popped the nylon liner in, popped in the serrated wheels into the feeder, hooked up the argon tank, and got welding. About as fast as it took to read that sentence the 2″ weld was done.

With spray arc you need enough arc density to carry the molten metal to the weld area, the wire doesn’t touch like in standard short circuit welding with MIG. I was also pushing a. To run large spools a push pull feeder like the Cobramatic can be used. Spoolguns are nice for some applications, but they are not totally necessary. Haven’t even hooked it up yet.

For your situation I would look into making a box that slid into a rack under the bus. The bottoms will need to be braced somehow to keep them from bending under a load. The bad thing about aluminum is that it will crack from vibration if not braced correcly, and if it is not protected somehow it will corrode if kept wet, or used on salted roads.

Like Arftist stated look into fabbing by bending the most you can.

miller spoolgun hookups for mig welders

Symbol Usage Means Warning! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense D Always ventilate confined spaces or use visible and invisible ultraviolet and infrared rays that can burn eyes and skin.

Automatically resets when fault is corrected and unit cools.

Mig Welding Aluminum exaggerates everything that can go wrong migging steel!.. Dead nuts straight in works too!.. You really need a spool gun. In this video, you can see that when mig welding aluminum, the weld puddle is pushed and not pulled. You can also notice the cleaning action of the arc around the edges of the weld puddle that breaks up the aluminum oxide and allows the puddle to wet in to the base metal. There are several aluminum mig welding techniques that work ok, but the one used in the video is just a slow steady motion.

Another thing to learn from this video about aluminum mig welding is that it uses what is known as “spray transfer”. Can you See the tip of the wire? It never goes into the puddle. Fine little droplets of metal “spray” into the weld.

Comparing the Spoolmate 100 with the 3035, 150 and the 200

In essence a spool gun gives you far more control over your work which is particularly important when welding aluminum. Whilst you might have invested in a Miller machine you may think that you can save a little money buying non Miller tools. We will be looking at some of the better options in another article,. Miller is quite rightly regarded as being the producer of some of the best welding machines available to both the hobbyist and pro markets.

Here we are going to focus on spool guns which you would generally use in light to medium industrial welding. Miller Spoolmate Range The first range is the Spoolmate range.

It has a different design to the 1.

If you have a 1. To hook a spool gun to a. Cons Some difficulty in installing the wire in the gun. But if you hook up. Okay I have a millermatic welder and I was told that a miller spoolgun. Can i hook my miller spoolmatic to my. The hookup consists of a Miller spoolgun 1. The trigger wires hook up to where your regular mig gun trigger wires hook up so as to turn the contactor on and off.

Miller Spoolmatic 30A Spoolgun 130831

Symbol Usage Means Warning! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense D Always ventilate confined spaces or use visible and invisible ultraviolet and infrared rays that can burn eyes and skin.

I believe the gun on my Miller MP E is 12′, or 15′.

MY ACCOUNT

You do not want to hear a bacon frying sound when mig welding aluminum.

Miller Spool Gun Hookup

The picture below is of a weld that was done using a step and pause welding technique with the spool gun.

Chinese Spool Gun Hobart 140